Some automation initiatives are about velocity. Others are about security. Every so often, you get each. That’s precisely what occurred at a bakery that not too long ago deployed two Robotiq Palletizing Options.
They didn’t wait round. They noticed the danger, calculated the ROI, and made a smart move rapidly. Here’s what made this such a simple win.
From ergonomic pressure to a sensible funding
This buyer makes English muffins which are utilized in a widely known quick meals breakfast sandwich. They don’t seem to be transport to retail, however the quantity is excessive, and every little thing is tray packed. These trays aren’t heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.
When the gross sales lead got here in by means of one in all our webinars, they already understood what they wanted. They have been involved about repetitive lifting, and though they’d not skilled a again harm but, they noticed the danger coming. Their aim was clear: enhance security, scale back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made good sense
They initially thought of shopping for one palletizer to serve two packaging strains. However once they ran by means of the structure and product circulation, they realized that switching between merchandise would require fast pallet alternative. Any delays would danger shutting down their packaging line.
In order that they selected to buy two palletizing cells as an alternative. Even with the elevated funding, tinheritor return on funding was nonetheless below 12 months. That made the choice even simpler.
Versatile tools that adapts to alter
Like many bakeries, this buyer expects modifications in packaging or tray sizes over time. They wanted an answer that might sustain. The PE20 supplied the attain and adaptability they wanted, and Robotiq’s simulation instruments helped them affirm that the system would match their area and meet their dealing with necessities.
They appreciated how straightforward it was to regulate the configuration if their product wants advanced. That adaptability was simply as necessary because the efficiency itself.
Set up dealt with by a trusted associate
Their native integrator, a Robotiq Skilled Companion, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help bundle, we stayed obtainable in case they wanted help.
Our aim is to assist prospects succeed, whether or not by means of direct service or collaboration with trusted companions.
Two shifts, robust payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That form of schedule makes the associated fee justification easy.
With two full-time operators dealing with palletizing, a Robotiq Palletizing Resolution sometimes pays for itself in below a 12 months.
If you add in time beyond regulation or prolonged shifts, the payback turns into even quicker.
Room to develop
This model has two amenities within the area. The primary one has room for as much as two extra palletizers. The second web site may have three or 4. Past that, they function different amenities below totally different model names throughout the U.S. We’re simply starting to discover these alternatives.
That is how one easy deployment can open the door to long-term automation success.
Why bakeries are an ideal match for palletizing automation
When you’ve got ever labored in a bakery, you understand the trays. They’re giant, they stack excessive, and they’re laborious on the physique. Only one again harm may price greater than a whole palletizing system. Even earlier than accidents occur, the productiveness features alone could make a powerful enterprise case.
Palletizing automation in bakeries isn’t just about velocity. It’s about security, consistency, and holding your individuals wholesome whereas holding your strains operating.
Last ideas: begin sooner, save quicker
One factor I at all times inform prospects is that this. If you’re nonetheless palletizing by hand, you’re already spending greater than you might want to. Day-after-day with out automation is a day you’re lacking out on financial savings and taking over pointless danger.
If you’re operating lengthy shifts, transferring heavy trays, or counting on a small group to maintain issues transferring, now could be the time to contemplate a better approach.
Need to see if Robotiq Palletizing Options can suit your manufacturing unit wants? Reply a sequence of questions to search out out in a matter of minutes!
