When security and productiveness go hand in hand

October is Protected Work Month, an ideal time to mirror on how automation could make your manufacturing unit safer and extra productive. Palletizing could be the final step in manufacturing, however it’s one of many hardest in your crew.

Stacking packing containers, bending, lifting, twisting — hour after hour. Accidents from repetitive pressure and overexertion are among the many commonest on the manufacturing unit flooring, they usually price time, cash, and beneficial expertise.

That’s the place automation earns its preserve — however provided that it may work safely alongside folks.

The Hidden Price of Guide Palletizing

A single repetitive movement won’t seem to be a lot, however multiplied over 1000’s of cycles every week, it turns into a severe threat.

• Musculoskeletal accidents from lifting and twisting
• Fatigue and pressure from repetitive motion
• Accidents from overstacked pallets or unstable hundreds

These dangers improve because the workforce ages and as factories face labor shortages that power fewer staff to do extra. This results in unpredictable downtime, increased injury-related prices, and rising turnover.

 

From hazard to concord: Designing PAL Prepared for secure collaboration

PAL Prepared was designed for the true world, one the place people and robots share the identical workspace. Each element helps secure, easy interplay, with out cages or advanced limitations.

Right here’s the way it makes human-robot collaboration worry-free:

1. Constructed on collaborative robotics

PAL Prepared makes use of a collaborative robotic (cobot) designed to function safely close to folks.

• Pressure and pace limits preserve motion inside secure parameters.
• Built-in security sensors detect contact or irregular resistance, stopping movement immediately.
• Rounded edges and light-weight design cut back influence dangers.

It’s automation that works with your folks.

 

2. Compact and contained

Security begins with simplicity. PAL Prepared has a compact footprint and retains all parts inside a clearly outlined zone. Operators can simply transfer round it with out crossing into harmful areas or tripping hazards.

The result’s a clear, organized workspace that feels secure and stays secure.

3. Sensible controls, predictable conduct

Each PAL Prepared comes pre-programmed and pre-tested. Meaning no surprises in movement paths, speeds, or interactions.
Operators can confidently restart, pause, or modify the system utilizing an intuitive interface, with built-in security stops and clear visible indicators.

No sophisticated coding. No unsafe improvisations.

4. Compliance that goes past checkboxes

PAL Prepared meets worldwide security requirements (ISO/TS 15066 for collaborative operation).

Paired with an on-site threat evaluation, every system is totally assembled and able to meet your particular security requirements, so you recognize it is secure from day one.

Actual outcomes: Glenhaven Meals

At Glenhaven Meals, operators have been beforehand tasked with stacking heavy packing containers by hand. After implementing Lean Palletizing, the corporate noticed:

• Diminished ergonomic pressure for all operators
• Constant palletizing with out downtime
• ROI in simply 13 months, due to labor financial savings and better throughput

  

“It’s a really fast, quick, easy answer, and it’s one that may be rolled out at tempo throughout a number of strains inside a manufacturing unit.”
— Ken Maguire, Managing Director, Glenhaven Meals

Lean Palletizing allowed workers to give attention to higher-value duties whereas the cobot safely dealt with repetitive, bodily demanding work.

A safer path to productiveness

Automation isn’t nearly output; it’s about conserving folks secure whereas conserving manufacturing regular. PAL Prepared replaces high-risk guide palletizing with a dependable cobot system, permitting operators to give attention to higher-value, lower-risk work.

When security and productiveness align, all people wins.

 

Visualize PAL Prepared in your area

With the Robotiq Palletizing Match Instrument, you may:

✅ Validate your software in minutes
✅ Generate a customized 3D simulation of your palletizing cell
✅ Calculate ROI and payback interval together with your actual knowledge
✅ Get a downloadable report back to share together with your crew

Begin quick. Scale with confidence. 
Fill out the Palletizing Match Instrument at present and see if Lean Palletizing is true to your operation.