Wednesday, April 2, 2025

Taiwan Semiconductor Manufacturing Company’s (TSMC) N2 know-how is a game-changer in the global chipmaking industry. The 2nm process technology, unveiled at the TSMC Technology Symposium last month, promises to revolutionize the world of silicon wafer production.

Presented its cutting-edge technology expertise to a crowd in San Francisco this week. The N2 process represents the first major innovation in transistor architecture from leading semiconductor foundries, introducing a novel .

Samsung plans to develop a production process for identical units, with the goal of starting mass production by 2025.

Compared to TSMC’s current industry-leading N3 (3-nanometer) process, the new technology boasts up to 15 percent speed gains or as much as 30 percent improved power efficiency, alongside a 15 percent increase in density.

N2 is “the fruit of greater than 4 years of labor,” , TSMC vp of R&D and superior expertise advised engineers at IEDM. Immediately, a transistor has a vertical fin of silicon at its core. A promising innovation in transistor design: nanosheets or gate-all-around transistors utilize stacked layers of ultrathin silicon ribbons.

The distinction not only provides superior control over the flow of current through the system, but also enables engineers to produce a greater quantity of units, achieved by fabricating nanosheets of varying widths or thicknesses. FinFETs can significantly enhance device choice by increasing the number of fins in a design, effectively enabling tools with one, two, or three fins. However, nanosheets offer designers a range of intermediate options, allowing for tailored designs that can be fine-tuned to suit specific logic circuits, whether that means 1.5 fins or none at all.

Dubbed Nanoflex by Taiwan Semiconductor Manufacturing Company (TSMC), this innovative technology enables the creation of distinct logic cells crafted from diverse nanosheet widths on a single chip. Logic cells comprising slender units could potentially form the foundation for ubiquitous logic operations on the chip, while those featuring broader nanosheets capable of handling increased current and switching at accelerated rates would serve as the CPU core constituents.

The nanosheet’s exceptional flexibility has a profound impact on SRAM, a crucial component of a processor’s primary on-chip memory. For decades, the six-transistor latch, a critical component in digital electronics, has stubbornly resisted the relentless trend of miniaturization that has characterized other areas of logic development. However, the introduction of N2 seems to have disrupted the previous plateau in scaling advancements, resulting in a significant breakthrough – namely, the development of the densest SRAM cell yet, boasting an impressive 38 megabits per square centimeter. Millimetre, or a 11 percent enhancement over the earlier expertise, N3. The N3 delivered a substantial 6% performance boost compared to its preceding version. “SRAM leverages the inherent benefits of its gate-all-around design,” says Yeap.

Future Gate-All-Round Transistors

While Taiwan Semiconductor Manufacturing Company (TSMC) had already announced the specifications for its next-generation transistor, industry experts explored the feasibility of scaling it down to meet emerging demands. The duration of Intel’s response has been underestimated; it will likely take longer to resolve this issue.

“A game-changer in transistor design, the nanosheet structure represents the pinnacle of innovation,” said a silicon expert from Intel’s Elements Analysis Group, offering guidance to engineers. Future spacecraft units, expected to emerge in the mid-2030s, will likely be built with cutting-edge nanosheet technology. Researchers must acknowledge their limitations, according to Agrawal.

Since we haven’t reached a barrier yet? As evidence of its feasibility, we’re successfully creating an exceptionally high-quality transistor.

A grainy grey blob with a narrow dark band through the middleIntel successfully demonstrated the functionality of a transistor featuring a 6-nanometer gate length.Intel

Intel investigated an intrinsic scaling challenge, namely gate size, which refers to the spacing or gap between the transistor’s source and drain, bounded by the gate. The gate regulates the flow of current through the circuit. Reducing gate sizes is crucial for minimizing the proximity between systems within standard logic circuits, a concept known as contacted poly pitch (CPP), which originated due to historical reasons.

“Coupled-Python-Processing’s scalability hinges predominantly on gate size, with forecasts indicating a potential bottleneck at the 10-nanometer mark,” said Agrawal. It was conjectured that a gate length of just 10 nanometers would lead to several concerns, including excessive current leakage through the system whenever it was supposed to be turned off.

So we successfully pushed our technology to operate below 10 nanometers, a major milestone in the field. Intel refined the standard gate-all-around design to feature a solitary nanosheet that enables current flow when the system is activated.

The team successfully scaled down the nanosheet to an astonishing 6 nanometers in gate size and just 3 nanometers in thickness, surrounded by carefully modified supplies that enabled an acceptably performing system.

Researchers expect silicon gate-all-around devices to reach a scaling limit, prompting experts at Intel and other institutions to investigate replacing the silicon in nanosheets with molybdenum disulfide, a material capable of addressing this challenge. However, the 6-nanometer transition means these new devices won’t become viable for a while.

According to John Smith, senior vice president and chief technology officer at Intel Foundry, “We’ve finally reached a point where we’re not hitting roadblocks.” “Notably, we’ve successfully developed a high-performance transistor on the industry-leading 6-nanometer channel size.”

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