Musculoskeletal accidents don’t at all times present up on the manufacturing report—however they hit onerous the place it hurts: your workforce, your margins, and your momentum.
Handbook palletizing is without doubt one of the most bodily demanding duties on the manufacturing facility ground. It’s additionally one of the crucial missed with regards to price. Positive, it appears easy—choose, place, repeat—however the true worth of this repetitive pressure goes far past a sore again and some misplaced workdays.
Right here’s why the true price of handbook palletizing is way increased than you assume—and what to do about it.
What’s actually driving the price?
When a employee will get injured whereas palletizing, the plain bills observe: medical therapy, staff’ comp, perhaps even authorized charges. These are your direct prices—and so they’re steep. In keeping with the Nationwide Security Council, the common decrease again harm prices over $39,000 in medical and indemnity bills.
However the oblique prices? They’re typically 2–5x increased.
Suppose turnover, coaching a temp, manufacturing delays, extra time for replacements, decrease morale, missed deadlines… All of it provides up. One pressure harm can imply your organization must generate over $2 million in further gross sales simply to get better the price.
And if that doesn’t sting sufficient—your premiums go up subsequent yr.
The worth of inaction
Right here’s the kicker: in nations just like the U.S., Canada, and throughout the EU, MSDs (musculoskeletal issues) account for as much as 30% of all office accidents. Most are tied on to handbook dealing with—particularly palletizing.
What’s extra, many of those accidents don’t occur in a single day. They creep in over months of repeated lifts, awkward postures, and overexertion—till somebody immediately can’t end their shift. The consequence? A sluggish drain on efficiency, morale, and profitability.
Automation isn’t a price—It’s a protect
Right here’s the place it will get fascinating: palletizing is without doubt one of the best duties to automate—and one of the crucial strategic locations to begin.
With a cobot palletizer, you:
- Take away staff from injury-prone duties
- Cut back insurance coverage premiums
- Remove downtime from strain-related accidents
- Defend your workforce and your productiveness
The ROI isn’t nearly labor financial savings anymore. It’s about danger prevention—and in in the present day’s market, that’s priceless.
From ache level to revenue middle
When you’ve been holding off on automation as a result of it felt too complicated or pricey, begin by taking a look at the true price of staying handbook. The numbers don’t lie. And with trendy cobot options that set up in only a few days, the boundaries are decrease than ever.
Wish to get a clearer image? Strive the OSHA Security Pays Harm Estimator. See for your self how one harm may price greater than a completely put in robotic palletizer.
Backside line
Handbook palletizing is hurting greater than your staff—it’s consuming away at your small business.
Simply how a lot is handbook palletizing costing your small business? We might help you discover out!
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