I like an excellent comeback story of technological innovation, battle, failure, and redemption. The invention of the scanning capacitance microscope has all of that.
In 1981, RCA filed a patent for the SCM on behalf of firm researcher James R. Matey. The microscope was an unintentional by-product of the VideoDisc expertise the corporate had been struggling to carry to market because the mid-Nineteen Sixties. RCA anticipated the VideoDisc to seize half of the house video market, however as a substitute it misplaced out in a giant strategy to VHS.
RCA’s James. R. Matey invented the scanning capacitance microscope, which used sensors cannibalized from the corporate’s VideoDisc gamers. Hagley Museum and Library
Regardless of the VideoDisc’s struggles, the underlying expertise held a gem: The exquisitely delicate capacitance sensors used within the VideoDisc gamers had been able to measuring capacitance variations on the size of attofarads (1 × 10-18 farad).
However earlier than engineers and scientists might belief Matey’s thought, they needed an unbiased analysis to verify the accuracy of the brand new microscope. Researchers on the Nationwide Institute of Requirements and Expertise obliged. Beginning within the early Nineties, they too cannibalized capacitance sensors from outdated VideoDisc gamers and custom-built a collection of SCMs, such because the one pictured at prime. After NIST’s validation, microscope producers commercialized the SCM, chipmakers adopted them to check built-in circuits, thus opening the door to the following era of semiconductors.
Why the RCA VideoDisc Failed
However no story in regards to the scanning capacitance microscope’s triumph can be full with out some dialogue of the VideoDisc’s failure. In concept, it ought to have thrived: It was a completely researched product that anticipated an vital client market. Its playback constancy was superior to over-the-air programming and to magnetic tape. And but it bombed. Why?
The VideoDisc effort had begun within the early Nineteen Sixties, when RCA requested itself, “What comes after shade TV? What would be the subsequent main client electronics system?” The corporate determined that the reply was some kind of system to play prerecorded motion pictures and TV reveals by means of your tv. RCA was removed from alone in pursuing this concept. The entire residence video programs beneath growth included a storage medium—movie, magnetic tape, nonmagnetic tape, and vinyl discs of varied measurement and composition—and a tool to play again the audio and video in excessive decision. Along with magnetic strategies, data may very well be saved utilizing electromechanical, photographic, electron-beam, or optical applied sciences.
RCA VideoDiscs had been simply broken by mud and fingerprints, in order that they had been loaded into the SelectaVision participant inside plastic sleeves.Hagley Museum and Library
By 1964, RCA had settled on VideoDiscs. Like a report album (which the corporate had pioneered), a VideoDisc was a grooved vinyl platter that makes use of a stylus for playback. Not like a report, the VideoDisc carried each audio and video, at a a lot larger density, and the stylus was electrical as a substitute of mechanical. (The VideoDisc is usually confused with the LaserDisc, a house video expertise of that period that used an optical laser.)
RCA referred to as its discs Capacitance Digital Discs. The VideoDisc participant spun the 30-centimeter disc at a relentless 450 rpm. A metallic stylus traced the depressions and bumps within the disc’s groove by registering variations in capacitance, much like the way in which that bringing your finger into contact with a touchscreen causes a detectable change within the display screen’s capacitance at that time. Stable-state circuitry unscrambled the frequency-modulated video sign encoded within the capacitance variations. These variations had been on the order of femtofarads, and the video sign ran at about 910 megahertz. To get a transparent image, the VideoDisc system required very delicate capacitance sensors to detect these tiny variations at excessive frequency.
Sadly, commercialization took for much longer than anticipated. In 1972, RCA introduced that its VideoDisc would debut the next yr, nevertheless it didn’t materialize. An article in In style Science in February 1977 anticipated regional gross sales by the top of that yr. However it wasn’t till March 1981 that the RCA SelectaVision system lastly hit the market. Regardless of heavy promotion, it offered poorly and was pulled from the cabinets in 1984. In the long run, RCA sank about US $500 million over 20 years to develop the VideoDisc, and it was a complete flop.
How Videotape Vanquished the VideoDisc
What went mistaken? In a phrase: videotape. Magnetic tape, which RCA had rejected, turned out to have higher client attraction. Launched in 1976, VHS tapes had been cheaper, had extra titles out there for buy or lease, and, importantly, allowed house owners to report their very own applications.
Maybe if the VideoDisc had launched in 1973, it may need had an opportunity. However the expertise had different issues. Fingerprints, mud, and scratches torpedoed early designs that envisioned customers eradicating the discs from sleeves as casually as report albums; as a substitute, the ultimate model stored the discs encased in a plastic shell that was then inserted into the participant.
RCA spent twenty years creating its residence video system, however in the long run the SelectaVision misplaced out to VHS and VCRs. Hagley Museum and Library
One other drawback was working time. In 1977, VideoDiscs might maintain solely about half-hour of fabric per facet. That rose to an hour per facet by the point of product launch, however that also meant that any film over 120 minutes must be unfold over a number of discs. The primary VHS tapes might maintain 120 minutes of video (double that of its fundamental tape competitor, Betamax). And VHS stored extending that lead: By the Eighties, VHS had lengthy play (4 hours) and prolonged play (six hours) variations, albeit with noticeable drops in decision high quality.
RCA forecasters additionally badly misinterpret the economics of VideoDisc gamers. Their 1977 worth estimate for a VideoDisc participant was $500 (about $2,800 in right this moment’s {dollars}). The primary VHS gamers had been rather more costly, starting from $1,000 to $1,400, however by the mid-Eighties, their worth had dropped to $200 to $400. VHS tapes of main Hollywood movies price about $80—rather more than VideoDiscs’ $10 to $18 price ticket—however solely diehard followers truly paid the fashionable equal of about $440 to purchase a film on videotape. For everybody else, the Hollywood studios licensed titles to third-party rental corporations. Seemingly in a single day, unbiased video retailers, supermarkets, and nationwide chains like Blockbuster had been renting motion pictures for a small charge. For a quick interval, RCA VideoDiscs shared the cabinets with videotapes, however normally solely at unbiased retailers and by no means with as many titles out there.
In the meantime, RCA struggled to promote its VideoDisc gamers. The corporate had forecast eventual annual gross sales of 5 to 6 million gamers; its first-year aim was a extra modest 200,000, and but it offered solely half that quantity. By 1984, RCA realized the VideoDisc would by no means come near 50 p.c market penetration, not to mention profitability, and pulled the plug.
Start of the Scanning Capacitance Microscope
Usually that will be the top of the story, one other failed enterprise in client electronics. However again when RCA scientists first started researching the VideoDisc, there have been no microscopes able to figuring out the tiny variations within the disc that encoded the audio/video sign. The bumps and depressions had been lower than a tenth the scale of the groove itself; even essentially the most superior microscopes of the day couldn’t detect options that small.
A manufacturing unit employee inspects an RCA VideoDisc, which encoded the audio and video indicators within the disc’s groove. Hagley Museum and Library
And so RCA’s James Matey developed and patented the scanning capacitance microscope (which he abbreviated SCaM, however others correctly shortened to SCM) as a quality-control software for manufacturing the VideoDiscs. 4 years after the primary patent, RCA filed a reissue patent with some corrections and enhancements. In a really readable paper within the March 1985 difficulty of the Journal of Utilized Physics, Matey and fellow RCA researcher Joseph Blanc defined the brand new expertise. The SCM might detect variations in floor topography on the order of 0.3 nanometers over areas on the order of 0.5 sq. micrometers. RCA delayed publication of this paper till it had shuttered the VideoDisc operation, and so Matey and Blanc concluded their paper, “We’re presently within the technique of adapting [the SCM] for related makes use of on different samples.” The brand new use turned out to be within the manufacturing of the following era of semiconductors.
Semiconductor efficiency will depend on the distribution of deliberately launched impurities, referred to as dopants, which change the power of the fabric to conduct electrical energy. Within the early days of semiconductor manufacturing, producers used ion mass spectroscopy and a way referred to as spreading resistance to measure the dopant distribution in a single dimension.
By the late Eighties, built-in circuits had grow to be so small that the trade wanted a strategy to measure the dopants in two dimensions. The SCM, used at the side of an atomic drive microscope, match the invoice. When the conductive tip of the atomic drive microscope made contact with a semiconductor floor, it created a small capacitance, on the order of attofarads to femtofarads, relying on the dopant focus. The SCM measured the modifications of the native capacitance and mapped the dopant distributions. However the expertise was nonetheless novel and never but commercially out there, so researchers at NIST took up the duty of testing it.
Within the early Nineties, Joseph Kopanski, Jay Marchiando, and David Berning started constructing a collection of {custom} SCMs on the NIST Semiconductor Electronics Division. They did extra than simply reproduce Matey and Blanc’s outcomes. In addition they supplied the trade with fashions and software program for extracting two-dimensional dopant distribution from the capacitance measurements.
NIST’s validation of the SCM led to the industrial manufacturing of the devices, which in flip led to the event of more-advanced semiconductors—an trade that’s orders of magnitude extra vital to the worldwide financial system than a client product just like the VideoDisc would ever have been. It’s a traditional story of redemption within the historical past of expertise: At first of any new tech challenge, nobody actually is aware of what the result can be. Typically, you simply need to hold going, even by means of abject failure, and belief that one thing good will emerge on the opposite facet.
A part of a persevering with collection historic artifacts that embrace the boundless potential of expertise.
An abridged model of this text seems within the October 2025 print difficulty as “RCA’s VideoDisc Gamble Paid Off in Chips.”
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