Tuesday, April 1, 2025

Princeton researchers pioneer a path to clean power with 3D-printed fusion reactor.

The company has developed a spacecraft constructed largely with 3D-printed and off-the-shelf components? The premise for generating fusion vitality, eerily akin to the process powering stars themselves.

The novel design of this fusion reactor has achieved a significant reduction in both value and time compared to traditional approaches; while similar projects in Germany took 20 years to complete at a cost of $1.1 billion, the Princeton model was built within a year for under $640,000. The Princeton Plasma Physics Laboratory (PPPL) reactor leverages a “stellarator” design, harnessing magnetic fields to sustainably confine plasma, aiming to unleash enormous amounts of clean energy through the fusion of atomic nuclei without generating toxic waste characteristic of traditional fission reactors.

Princeton researchers pioneer a path to clean power with 3D-printed fusion reactor.

A scaled model of the planar-coil stellarator, originally designed by researchers at the Princeton Plasma Physics Laboratory (PPPL). (Picture through PPPL Fb).

While nuclear fusion remains uncommercialized, its potential as a sustainable energy source is sparking interest in the tech industry, driven by the need for low-carbon solutions that can power energy-hungry AI applications? As major tech giants such as Microsoft, Amazon, and Google begin venturing into the realm of nuclear energy alternatives for powering data centers, a significant portion of their investments thus far have focused on fission-based solutions, albeit one that still yields radioactive waste. Fusion holds significant potential to generate vast, virtually boundless energy without the waste, offering a safer and cleaner alternative.

To bridge the gap between theory and practical application, the United States? Authorities have partnered with Kind One Power, a specialist in stellarator fusion reactor technology, to develop a pilot-scale fusion facility in Tennessee. Expected to begin operating in 2029, the facility will focus on scaling up validated fusion technology rather than prioritizing rapid energy production. While a breakthrough in commercialising fusion power remains elusive, Princeton’s development of a low-cost, 3D-printed fusion reactor represents a significant milestone on the path to a sustainable, carbon-free energy landscape.

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