Kollmorgen mentioned its Necessities household can cut back engineering time and total system prices. | Supply: Kollmorgen
Kollmorgen has launched the Kollmorgen Necessities movement system, a brand new line of servo movement programs designed to make high-performance movement management simpler and extra reasonably priced for just about any axis of movement.
The firm mentioned these pre-configured programs allow easy sizing and choice, whereas a number of onboard communication protocols guarantee integration into the most typical controller environments. Emphasizing ease of set up and commissioning, Kollmorgen mentioned Necessities can work throughout key industrial purposes, from packaging and warehouse automation to materials dealing with and forming.
“Kollmorgen has all the time been the movement chief for torque density, responsiveness, and management in compact programs that provide the pliability and options to go well with virtually any software,” mentioned Chris Cooper, international director of product administration on the firm.
“We’re happy to now provide all these benefits in full, optimized programs that permit design engineers to extra simply and affordably combine Kollmorgen high-performance movement throughout all axes of their machines, with simple connectivity to their present PLC environments,” he mentioned. “The brand new Kollmorgen Necessities movement system is actually a game-changer for our enterprise and the important industries we serve.”
Every movement system combines an optimally matched servo drive, a servo motor with built-in absolute multi-turn suggestions, and a mixed energy/information cable.
Kollmorgen has greater than 100 years of movement expertise. Its intensive product portfolio contains motors, drives, linear actuators, automated guided automobile (AGV) management programs, and automation management platforms. The Radford, Va.-based firm mentioned its expertise combines efficiency, reliability, and ease of use to present machine builders a market benefit.
Kollmorgen optimizes servo drive for versatility
The Kollmorgen Necessities drive contains a number of protocol choices. This enables the consumer to pick between fieldbus varieties: EtherCAT, EtherNet/IP, or PROFINET on the time of set up.
Necessities’ synchronization capabilities permit designers to have exact management of multi-axis programs, which Kollmorgen mentioned give all prospects entry to its movement management programs inside their present environments with out the everyday increased price.
The expertise additionally simplifies the ordering processes and stock administration for machine builders, supporting several types of communication protocols for a worldwide buyer base. Purposeful security capabilities are offered by built-in dual-channel STO, SIL2/Cat 3 PLd.
Kollmorgen added that its compact drives are simple to put in and fee with the Categorical Setup function in its WorkBench software program. Drive setup, configuration, and tuning have been simplified, even for engineers with little movement expertise with simplified graphical configuration instrument that helps them all through the complete commissioning course of.
The corporate additionally included the complete suite of WorkBench instruments for extra superior movement programming and tuning duties.
The Kollmorgen Necessities servo drive is offered for provide voltages of 120–240 or 240–480 VAC and delivers steady energy as much as 4,000 watts at 3, 6, or 12 amps.
Necessities servo motors present built-in suggestions
Kollmorgen Necessities servo motors are designed for the most typical energy necessities from 200 to 4,000 watts. Every winding delivers a rated velocity of three,000 rpm, with peak efficiency reaching as much as 6,000 rpm. An built-in 24 VDC brake is offered as an possibility.
Trade-standard mounting reduces the necessity for extra stock and improves area flexibility, mentioned Kollmorgen. With a easy, revolutionary shaft key equipment, customers can adapt the shaft configuration to any coupling kind—”prepared, off-the-shelf, for any software,” it asserted.
Along with this flexibility and torque density, Kollmorgen mentioned every servo motor options its SFD-M multi-turn absolute encoder. The SFD-M gives single-turn decision of 24 bits and multi-turn decision of 16 bits.
Utilizing power-harvesting expertise eliminates the necessity for battery upkeep or the chance of battery failure, retaining absolute positioning data even when the system is powered down or throughout an influence failure, famous the corporate.
With the built-in SFD-M gadget offering multi-turn absolute suggestions to the extremely responsive drive, prospects can anticipate positioning efficiency similar to Hiperface or EnDat suggestions. This high-performance gadget is included at no extra price over an equal motor with resolver suggestions.
The Kollmorgen Necessities movement system motor. | Supply: Kollmorgen
Kollmorgen Necessities comes with single-cable expertise
Kollmorgen has developed single-cable expertise that mixes energy and information, which is obtainable as a typical function with the Kollmorgen Necessities movement system. It mentioned this permits quicker set up — only one cable to route and one connection on the drive and motor.
The cabling may improve reliability, with robust immunity to electromagnetic noise and fewer connectivity errors, mentioned the corporate. The movement system presents mixed energy/information cables in quite a lot of lengths in inventory, with lengths as much as 25 m (82 ft.) out there.
Further choices for the system embody regen resistors, line filters, and spare drive-side connectors. Kollmorgen Necessities helps DC bus-sharing, which balances power between the linked drives, contributing to power financial savings and a extra fixed DC hyperlink voltage for higher management efficiency.
Be taught from Kollmorgen at RoboBusiness
Kollmorgen can be collaborating in RoboBusiness 2025, which can be Oct. 15 and 16 on the Santa Clara Conference Heart. James Davison, vice chairman of engineering, and Yoshi Umeno, a worldwide medical and robotics business supervisor at Kollmorgen, will lead the session, “A Complete Tour of the Fashionable Surgical Robotic Suite.”
Davison and Umeno will take attendees on a complete tour of the modern surgical robotic suite, together with the surgeon console, robotic arm configurations, affected person tables, surgical energy instruments, and diagnostic units. The audio system can even educate how one can optimize movement system design throughout the complete surgical robotic structure to satisfy precision necessities, efficiency standards, and type issue wants.
Attendees may discover ways to scale options with expertise companions that perceive medical gadget challenges, simplifying design processes and accelerating undertaking deployment. As well as, Kollmorgen will exhibit on the present ground in Sales space 607.
RoboBusiness is the premier occasion for builders and suppliers of economic robots. It is going to function tracks on enabling applied sciences, humanoids, enterprise, design and improvement, and area robotics, in addition to the Bodily AI Discussion board.
This yr’s convention can even embody greater than 60 audio system, a startup workshop, the annual Pitchfire competitors, and quite a few networking alternatives. Over 100 exhibitors on the present ground will showcase their newest elements, merchandise, and companies to assist remedy your robotics improvement challenges. Registration is now open.
