When most individuals consider putting in a robotic cell, they think about a course of that takes half a yr, possibly extra. Infinite design opinions, integration delays, and operator coaching that drags on for weeks.
However it doesn’t need to be that approach.
With the Lean Robotics methodology, we’ve seen producers go from “we should always automate” to a completely operating robotic cell in as little as 90 days. Right here’s how.
Why pace issues
Time is cash. The quicker you deploy automation, the earlier you:
- Cut back labor bottlenecks
- Enhance throughput
- Seize ROI
Lengthy timelines kill momentum. They drain enthusiasm out of your crew, delay your return, and in some circumstances, stall the undertaking solely.
That’s why a structured, time-bound strategy is essential.
The Lean Robotics 90-day roadmap
Month 1 – Design
As an alternative of beginning with the robotic, begin together with your cell’s output.
- Outline the “buyer” to your cell (usually the following step within the course of).
- Decide the amount, high quality, and tempo that course of wants.
- Design your structure for move, security, and ease of use.
Professional tip: Keep away from overengineering. Focus solely on the options you want for this part of manufacturing. You’ll be able to at all times increase later.
Month 2 – Combine
That is the place you flip the plan into actuality:
- Assemble your cell with standardized, pre-tested elements the place attainable.
- Program offline to avoid wasting on manufacturing downtime.
- Take a look at with life like manufacturing inputs—don’t wait till set up to find points.
Professional tip: Hold integration lean. Overcomplication at this stage results in delays and future complications.
Month 3 – Begin to function
As soon as the cell is put in, it’s time to:
- Practice operators for confidence and luxury, not simply compliance.
- Run at low quantity first, gathering suggestions out of your crew.
- Optimize primarily based on real-world efficiency earlier than scaling to full output.
Professional tip: Doc every part—layouts, applications, SOPs—so your subsequent cell goes in even quicker.
What you acquire by shifting quick
- Faster ROI – You begin saving sooner.
- Crew buy-in – A brief, profitable deployment builds confidence for future automation.
- Standardization – Classes out of your first 90-day undertaking turn into the blueprint for the following.
Lean Robotics makes it attainable
The 90-day timeline is about eradicating the waste that slows initiatives down. With the appropriate framework, instruments, and mindset, your crew can go from clean ground area to a productive robotic cell in simply three months.
Need to see how this might work in your manufacturing unit?
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