Tuesday, April 1, 2025

How a confectionery producer remodeled palletizing throughout a number of vegetation

A single automation success story can spark a change. That’s precisely what occurred when a number one confectionery producer deployed Robotiq’s palletizing resolution in a single plant—solely to see demand for automation surge throughout a number of services. What began as an area challenge rapidly scaled right into a standardized, company-wide rollout, unlocking effectivity, consistency, and value financial savings at each stage. Right here’s how they did it.

The corporate

For one of many largest confectionery producers within the U.S., progress meant grappling with logistical bottlenecks. With a number of vegetation producing excessive volumes of products day by day, palletizing turned a urgent concern. The corporate sought a scalable automation resolution that might streamline operations, decrease labor constraints, and improve effectivity throughout all places. The problem? Making certain a easy information switch between vegetation and securing buy-in at each native and company ranges.

Napco coffee palletizer-1

Scaling past a single success

The producer initially examined a Robotiq palletizing resolution in a single plant. The outcomes spoke for themselves: quicker palletizing, decreased bodily pressure on employees, and constant efficiency. As phrase unfold by means of the corporate’s inner communication community, different vegetation got interested. Nonetheless, scaling automation throughout a number of services posed new hurdles:

  • Data switch: Particular person vegetation lacked a standardized framework to undertake the answer.
  • Funding and approval: Every facility had its personal capital expenditure (CapEx) finances, creating inconsistencies in deployment.
  • Alignment with central engineering: With out company oversight, widespread adoption might result in inefficiencies.

Standardization: The key to scaling Up

Quite than approaching every plant individually, the Robotiq crew engaged the producer’s central engineering division. This strategic transfer offered a number of benefits:

  • Standardization: Robotiq’s modular palletizing resolution was accepted as a company-wide specification, permitting for repeatable and streamlined deployment.
  • Company-level buy-in: Central engineering secured funding for a number of places, guaranteeing monetary feasibility.
  • Native and world assist: With a community of integration companions, Robotiq balanced standardization with localized assist, guaranteeing minimal downtime and easy adoption.

Recommendation for producers trying to scale automation

  1. Begin small, scale good: A profitable pilot challenge can function a proof of idea, driving curiosity throughout a number of websites.
  2. Leverage inner communication: Share wins internally—movies and testimonials assist speed up buy-in.
  3. Interact central engineering early: Gaining alignment with a central crew can unlock funding and guarantee a smoother rollout.
  4. Stability standardization with flexibility: A core resolution with adaptable parts (resembling grippers or conveyors) meets diversified plant wants.
  5. Companion for native assist: A powerful community of native integration companions ensures quick response instances and continued success. 

The underside line 

Automation at scale requires greater than only a nice product—it calls for a structured method, inner advocacy, and the proper partnerships. For this confectionery producer, Robotiq’s palletizing resolution remodeled from a single-site experiment into a world initiative. With standardization in place and a repeatable framework established, the corporate is well-positioned to optimize operations for years to come back.

Are you contemplating automated palletizing? Begin small, suppose massive, and let Robotiq enable you scale.


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