In manufacturing, effectivity isn’t nearly maintaining—it’s about staying forward. Certainly one of our prospects, a packaging producer serving grocery and bakery industries, lately took a giant step ahead by upgrading their palletizing automation. Their journey provides nice insights for any producer seeking to scale intelligently.
From Customized to Customary: A Smarter Transfer
This firm had already dipped their toes into automation with a UR16-based {custom} palletizer. It labored, however they noticed the potential for extra—extra throughput, extra flexibility, and extra standardization. By upgrading to the UR20 with our PE20 resolution, they unlocked new capabilities that made a giant distinction.
Their reasoning? The meals and beverage trade evolves always, with packaging necessities shifting to fulfill shopper calls for. Their manufacturing crew wanted automation that might adapt simply as shortly. The UR20’s prolonged payload and attain allow them to deal with a greater variety of SKUs, making their operations much more agile.
Past Labor Financial savings: The Actual ROI
Many firms justify automation by slicing labor prices, however on this case, the first driver was scalability. They already had automation; they simply wanted higher automation. The funding in a extra superior palletizer wasn’t nearly changing staff—it was about rising output, standardizing operations throughout a number of amenities, and making future rollouts simpler.
That’s a key lesson for producers: ROI isn’t nearly direct price financial savings—it’s about long-term agility.
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Standardization: The Secret to Scaling Up
A serious objective for this buyer was to standardize their palletizing course of throughout a number of places. Their earlier setup labored, nevertheless it was a one-off resolution. By selecting a standardized, productized system, they diminished complexity when deploying at new amenities.
This shift solves a standard downside: experience bottlenecks. When automation is custom-built for a single website, enlargement turns into tough as a result of the unique skilled isn’t at all times there to assist new places. A standardized strategy makes onboarding and upkeep a lot smoother.
A Smarter Method to Automation Deployment
For firms rolling out automation throughout a number of websites, prioritization is essential. Certainly one of our different prospects took a sensible, phased strategy:
- Begin with the best deployment – Decide the only software with the least changeover to get an early win.
- Broaden primarily based on learnings – As soon as the primary deployment succeeds, transfer to extra advanced strains.
- Scale confidently – A step-by-step strategy reduces danger, optimizes funding, and builds momentum.
Sudden Wins
One shocking profit our buyer skilled? Elevated manufacturing effectivity. They initially noticed automation as a approach to cut back guide work, however after implementation, they realized they’d been bottlenecked on the palletizing stage all alongside. Eradicating that bottleneck led to higher throughput throughout the board—an ROI increase they hadn’t even anticipated.
Wanting Forward
For producers contemplating automation, the important thing takeaways are clear:
- Assume past labor financial savings. Contemplate how automation can broaden your capability and adaptability.
- Standardization is your good friend. A scalable resolution simplifies deployment throughout a number of websites.
- Take a phased strategy. Begin with the only purposes and construct from there.
- And most significantly—don’t go it alone. Firms like Robotiq concentrate on serving to producers navigate these choices, guaranteeing that each step provides worth to the larger image.
Wish to make automation give you the results you want? Let’s discuss.
