Friday, December 20, 2024

Industrial robots have evolved significantly over the years, offering a range of functionalities that enhance manufacturing efficiency and productivity. Here are the 5 most standard functions found in industrial robots: 1. Picking and Placing: This function involves picking up small parts or components from one location and placing them in another area with precision. 2. Welding: Industrial robots excel in welding tasks, accurately joining metal parts together using various welding processes like spot, seam, and arc welding. 3. Assembly: Robots are capable of performing complex assembly tasks, such as screwing, bolting, or gluing components together to form a final product. 4. Painting and Coating: With their precision and consistency, industrial robots can efficiently paint and coat products with various finishes, including powder coating and electroplating. 5. Material Handling: Robots are adept at handling materials of varying sizes, shapes, and weights, moving them from one location to another with ease and accuracy.

For roughly five decades, industrial robots have been a cornerstone of manufacturing innovation. The first industrial robot was employed at General Motors’ facilities to handle materials. In recent times, a growing number of tasks are being accomplished by automated systems. While opinions on popularity may vary, here are the top 5 applications for industrial robots: Welding assembly packaging material handling and cutting.

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2 finger robotgripper bin pickingMaterials handling is the most widely used software globally, accounting for 38% of the total operational inventory of commercial robots worldwide. This company provides a range of services including complex metalworking and precision plastics molding processes. In recent years, the market has consistently experienced growth due to the emergence of new technologies and innovations.

The section primarily employs a combination of spot welding and arc welding techniques, with a particular focus on serving the demands of the automotive industry. While spot welding has been a staple in the industry, its reign appears set to end soon, as arc welding is rapidly gaining popularity in the metal sector. Small-scale manufacturers are gradually incorporating welding robots into their production processes. As robotics technology advances and specialized software becomes more widely available, automating a welding process has become increasingly straightforward. 

Meeting operations encompass a range of activities including fixing, press-fitting, inserting, and disassembling, among numerous other processes.

We’re discussing various techniques in painting, including glueing, applying adhesive sealants, and spraying among others? Only about 4% of operational robots are actually doing allotment. The smoothness of robotics enables a repeatable and accurate course of action. 

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Despite processing being a relatively small component of commercial robots, accounting for only around 2%, this is largely due to the abundance of automated machinery already available on the market to handle such tasks. The primary software domains include mechanical, laser, and water jet cutting technologies. As seen in the image, the need for manual sawing has diminished; what’s next is a revolution in manufacturing processes, enabling increased efficiency and precision.

As of 2010 data from the IFR Statistical Division’s survey, note that the information provided is outdated. It estimates the global operational stockpile of industrial robots at year-end 2009.  

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